'New tailor-made biopolymers produced from lignocellulosic sugars waste for highly demanding fire-resistant applications'

OFFER AND DEMAND
Fabrication of large components by Spark Plasma Sintering (SPS)

SPS is an innovative sintering process that is emerging as a key enabling technology in the processing of numerous advanced materials however up to now the industrial upscale of the technology was limited due to the reduced size of the samples attainable and the material heterogeneities in large samples. The Nanomaterials and Nanotechnology Research Center (CINN) has both the experience and a unique pre-industrial equipment to perform R&D and small series production of components up to 400 mm in diameter of nanostructured materials, composite materials and gradient materials with tailored microstructures.


New and innovative aspects
CINN's equipment is nowadays world's largest SPS facility (12 meters high, 6 meters wide and 5 meters deep) and incorporates an additional induction heating process to reduce thermal gradients thus allowing to obtain homogeneous materials in an industrialized process.


Main advantages of its use
The main advantages of Spark Plasma Sintering (SPS) over conventional hot pressing and sintering are:


Use of lower temperature and mould pressure
Reduction of cycle times to just a few minutes
No need for sintering additives
Fabrication of fully dense sintered components retaining nano- and ultrafine microstructures
Sintering of composites with components that react with each other (metastable microstructures)
Diffusion bonding of dissimilar materials
Additionally CINN's SPS is a customized unit equipped with a radial, inductive heating system to prevent radial temperature gradients in large-sized components or to facilitate the inductive heating of materials that are otherwise inadequately conductive at room temperature. This taylor-made system is particularly suitable for industrial demonstration activities allowing the production of prototypes with dimensions up to 400 mm diameter.


Specifications


400 tons pressing force
Maximum capacity of 1200 kW
Voltage: 1-20 V
Current: 40 kA
Maximum Temperature: 1200ºC
Maximum pìece dimensions: 400 mm
Applications


Ceramic armors
Transparent ceramic windows
Thermoelectric materials
Ultrahard cutting tools
Wear-resistant composite materials
Nanostructured materials
Hard metals
High-performance aluminium alloys
Magnetic materials
....
Intellectual property status


Secret know-how


Current development status


Technology available for pre-industrial use


Desired business relationship


Development of joint R+D Projects for the adaptation of the SPS technology to the industry needs.
Technical cooperation, subcontracting and R+D consultancy.
Technology Keywords


Micro- and Nanotechnology
Materials Technology
Ceramic Materials and Powders
Erosion, Removal (spark erosion, flame cutting, laser/plasma cutting, electrochemical erosion, waterjet cutting)
Machining (turning, drilling, moulding, milling, planning, cutting)
Composite materials
Microengineering and nanoengineering
Micropostioning, nanopositioning
Micromachining, nanomachining
Micro- and Nanotechnology related to energy
Metals and Alloys
Nanotechnologies related to electronics & microelectronics
Micro and Nanotechnology related to Electronics and Microelectronics
Market Keywords


Speciality/performance materials: producers and fabricators
Ceramics
Other speciality materials
Industrial Equipment and Machinery
Energy
Other Electronics related
Fibre-reinforced (plastic) composites
Speciality metals (including processes for working with metals)
Machine tools, other metal working equipment (excluding numeric control)
Related keywords


sputtering
cutting tools
aerospace & defence
energy harvesting materials
solar energy
custom made manufacturing
product development
advanced materials
About the vendor organization


Nanomaterials and Nanotechnology Research Center (CINN)Nanomaterials and Nanotechnology Research Center (CINN)
The CINN is a joint research center created in 2007 as an institutional joint initiative between the Spanish Council for Scientific Research (CSIC), the Government of Asturias and the University of Oviedo.


CINNs' research is focused on the creation, characterization and understanding of the behavior of new multifunctional materials on the nano, micro and macro scale, overcoming thereby the performance constraints that limit present-day materials and processes.
Since 2005 the research group on "Synthesis and Advanced Characterizaction of Nanocomposites and Bio-inspired Materials" works intensively on the development of innovative multifunctional materials by SPS and holds 12 patents related to this technology.

» Type: R & D Results

» Reference: 2015/O3310

» Country: España

» More Information

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This project has received funding from the European Union’s Seventh Framework Programme for research, technological development and demonstration